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In finished fabrics, a distinction is made between
yarn-dyed and piece-dyed fabrics. In the first instance, the yarn is
degummed, dyed and twisted before weaving. This is the case of taffetas,
duchess satin, jacquard weaves etc. In the second case, the fabric is
woven and degummed before being dyed, e.g. crepes, twills etc. Whether at
the yarn stage of the fabric stage, degumming is required to remove the
sericin which accounts for up to 25% of the weight. This weight-loss had
to be made up for by adding a chemical or mineral substance. Nowadays the
recovery of the weight-loss is often achieved by chemically ‘grafting’ a
monomer onto the silk polymer.
Dyeing.
Before about 1815-1830, piece dyeing was practically unknown. The
commonest form of dyeing consisted of soaking the raw-silk skeins in tanks
of dyestuffs. Piece-dyeing was introduced in Lyon and became
industrialised around 1849. For a long time, it remained a speciality of
the Lyon region. There are several different processes of piece-dyeng. The
fabric can be fed into a dye-bath through two cylinders, or it can be
fixed to a jig which is immersed in the dye-bath. While the fabric is
attached to the jig, the dyestuff is fixed then the fabric is rinsed and
dried.
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Printing.
Printing is a form of localised dyeing, i.e. a pattern
or motif is placed at specific points on the fabric. There are several
printing techniques, the most commonly-used being :
Roller-printing :
This method was invented in 1785 by a Scot, Bell. The fabric is
printed mechanically by passing through two rollers which have been
engraved with the required design. This method is ideally suited to very
long runs and consequently is not used very much for silk fabrics.
Screen-printing : This is an
ancient method of printing, which was industrialised in Lyon around 1850
hence its name ‘à la lyonnaise’
Finishing. With the exception of
pattern weaves, all fabrics have to be finished. It is the finisher who
gives satin its shimmering suppleness and its ‘hand’. Finishing gives a
fabric the desired appearance and feel. There are numerous finishing
treatments, both physical and chemical, designed to ensure
crease-proofing, water-proofing, flame-retardance etc.
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